Custom EVA Orthotics

Direct-milled EVA orthotics are custom foot supports made from ethylene-vinyl acetate (EVA) through a precision milling process. EVA is a lightweight, flexible, and durable material known for its excellent cushioning and shock absorption properties. These orthotics are created by directly milling a solid block of EVA, allowing for greater accuracy and customization based on a patient’s specific foot shape and biomechanics.

The process begins with a 3D scan or a detailed impression of the foot, which is then used to design the orthotic. Advanced milling machines carve the orthotic out of the EVA block according to the precise specifications. The result is a custom-made orthotic that offers tailored support, comfort, and fit.

Direct-milled EVA orthotics are popular for their balance between firmness and flexibility, making them suitable for a wide range of foot conditions, from flat feet and overpronation to high arches. They provide consistent support and cushioning over extended periods, making them ideal for both everyday use and athletic activities.

These orthotics are particularly favored for their lightweight design, which doesn’t add bulk inside the shoe, while still providing effective relief from foot pain and discomfort. The smooth finish achieved through direct milling also enhances durability, ensuring a longer lifespan compared to other types of orthotics—book an appointment today for a biomechanical examination. Discover how custom orthotics can improve your daily life with personalized support.